Installation of flow meters

Mounting the flow meter: quick and easy

 

The flow meter installation process begins with careful planning that takes into account the type of flow meter, pipeline characteristics and operating conditions. Modern flowmeters are designed to be installed in such a way that their installation is as optimized as possible, which is achieved through modular design and pre-calibration of the instruments. To ensure correct installation and subsequent measurement accuracy, manufacturers usually provide detailed installation instructions.

 

In which part of the pipeline the flow meter can be installed

 

Choosing where to install the flowmeter plays a key role in ensuring its accurate and stable operation. The ideal is a straight section of pipe where the flow of liquid or gas is most stable and not distorted by eddies caused by bends or other obstructions. It is recommended that sections immediately behind pumps, valves and other equipment that can cause turbulence be avoided. It is common for manufacturers to specify the required length of straight pipe section upstream and downstream of the flow meter to ensure the best measurement conditions.

 

Flow meter installation procedure

 

Installation of the flowmeter starts with preparatory work on the selected pipeline section. It is important to make sure that the working environment is safe and the pipeline is accessible for work. In some cases, this may require temporary shutdown of the production process and dewatering of the pipeline section.

Once the site has been prepared, the flow meter itself is installed. Depending on the type of device, this stage includes mounting on flanges, welding into the pipeline or using special fasteners. Particular attention is paid to ensuring tightness of connections to prevent leakage.

The electrical components are then connected, including electrodes and, if necessary, grounding rings. Proper grounding is essential to prevent electrical interference and ensure accurate measurements. All electrical connections must be made in accordance with the technical documentation to ensure reliable and safe operation of the flowmeter.

Once the instrument and all connections have been installed, the system is checked for leaks and other potential problems. Successful installation is completed by testing the instrument with actual flow in the pipeline to ensure proper operation and measurement accuracy.

Recommendations for installing the flow meter

 

To ensure high accuracy and reliability of the flowmeter, it is essential to carefully follow the manufacturer's instructions, especially in the context of the medium parameters such as temperature and pressure. It is important to ensure that the selected flowmeter is suitable for the operating conditions and that the instrument and connection materials are resistant to the operating environment and temperature.

Tightness of connections is critical to prevent leaks that can lead to incorrect readings and potential operational hazards. The use of quality seals and their proper installation ensures the longevity and safety of the system.

Grounding rings play a key role in protecting the instrument from electrical noise and static electricity, which is especially important in flammable or explosive environments. Properly positioned and installed grounding rings ensure stable readings and safe operation.

 

Adjustment and verification of the device

 

After the physical installation of the flowmeter, it is necessary to proceed to its configuration. This process involves configuring the instrument to meet the specific characteristics of the process medium and flow parameters. Setup includes calibration based on standard or site-specific operating conditions.

Verification of the flowmeter is a procedure to confirm its accuracy in accordance with regulatory and technical requirements. This process requires comparing the instrument readings to reference values and, if necessary, adjusting to maximize measurement accuracy.

 

Installation control

 

The final stage of flow meter installation is a thorough check of all system components. This includes visual inspection of the installed device, checking for tightness of connections, and testing of functionality and accuracy. The installation should be monitored by qualified professionals who can assess whether the installation complies with technical requirements and safety standards.

This approach ensures not only the initial accuracy and reliability of the flowmeter, but also its long-term stable operation, minimizing the risks of failures and the need for costly maintenance or repair.

Entrust your flow meter installation to the professionals at Promanalit

 

Promanalit specializes in the installation and adjustment of flow meters and other measuring equipment, providing a high level of service through a unique combination of professional knowledge and practical experience. Our team consists of highly qualified specialists who regularly undergo specialized training and certification, confirming their competence in the field of installation and adjustment of measuring equipment.

Promanalit has successfully implemented projects in Kazakhstan at enterprises in various industries, including chemical and oil and gas. This experience allows us to adapt the installation process to the specific conditions of each production, taking into account factors such as extreme temperatures, high pressure, aggressive or explosive environments.

We strictly follow all industrial regulations and safety standards, which ensures not only the quality of the work, but also the safety of personnel and production processes. All our specialists have up-to-date permits and authorizations to work in specific and potentially hazardous environments, which eliminates risks and increases the reliability of the installed equipment.

Promanalit specialists use advanced technologies and tools to install flow meters, allowing us to perform work with high accuracy and in the shortest possible time. Our approach includes not only standard installation, but also integration of flow meters into existing production systems, ensuring full compatibility and optimization of workflows.

We not only install but also provide full customization and verification of the flowmeters, ensuring their accuracy and reliability in operation. In addition, Promanalit offers comprehensive maintenance and support services for installed equipment, ensuring its uninterrupted operation throughout its entire service life.

By choosing Promanalit to install a flow meter, you get not only quality workmanship, but also full confidence in the reliability and accuracy of your measurement system.